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PORT OF GALVESTON CRUISE TERMINAL DEVELOPMENT
2004 NCPPP Infrastructure Award Winner
Project Location: Galveston, Texas
Public Sector Partner: Port of Galveston
Contact Name: Steven Cernak, 409.766.6105
Private Sector Partners: CH2M
HILL, Royal Caribbean International, Carnival Cruise Lines
Contact Name: Larry Hurley, 720.286.2065
PROJECT SUMMARY
To meet the growing demand for cruise ship capacity
and to rapidly capitalize on the economic benefits to local and state
economy and tax base - calculated at $10 million in direct economic impact
on the Galveston community and $15 million in indirect impact per year-round
operation of one cruise ship - the Port of Galveston formed a PPP with
Royal Caribbean, Carnival and CH2M HILL in 2002 to expand cruise ship
service and facilities. This was the first time a PPP was used for a port
project in Texas. The formation of the PPP involved creating a "third
party" legal entity to hold the cruise line contracts and the lease
with the Port (and would allow operating profits to be held by the Port
for future investment in other expansion projects), as well as providing
a fixed-price contract with bridge loan terms to allow fast-track construction
until a bond could be issued by the Port. The private sector provided
up-front investment in exchange for commercial terms regarding return
on its investment. The public sector conserved its capital funds, while
receiving increased revenues from growth in related employment and commercial
revenues, and strengthening its ties with the business community. To our
knowledge, the contract, financing structure, and partnering concepts
used to deliver the project was unique in the U.S. cruise market. Design-build
delivery was used on the projects, totaling $14 million (projects completed
to date), to provide singular responsibility for administration, design/construction
quality, time savings, and early knowledge of guaranteed construction
costs for bonding.
From Old Warehouse to New Terminal
On September 9, 2002, the Port approved a cruise terminal agreement with
Royal Caribbean and Carnival. On September 19, 2002, CH2M HILL was contracted
to upgrade a dilapidated warehouse, modify 100 feet of wharf facilities,
and construct access/circulation roads for passenger pickup and drop-off
to accommodate new service for Royal Caribbean's Splendour of the Seas
- scheduled to arrive just seven weeks later. Not only was this the first
time the Port has used design-build procurement for such a project, but
there was an initial lack of project scope and definition, so the Port
had some skepticism that the team could or would perform the first phase
of this work within the negotiated budget of $3 million without a flood
of change orders. In actuality, the design-build team performed the originally
anticipated scope, plus $100,000 of new scope, within budget and was able
to share over $100,000 in cost saving with the Port. Taking a fast-track
approach to design required transforming a drab, neglected warehouse into
a clean, colorful passenger terminal that provided for quick, efficient
flow of people and baggage, as well as facilities for security and cruise
operations. The new terminal added 80,000 sq. ft. to Galveston's cruise
complex, and the extended wharf facilities completed a 2,000-ft.-long
berth capable of handling two cruise ships at once. By November 8, the
wharf facilities and roadway improvements were complete and the building
was available for beneficial use. The ship, arriving with 1,600 passengers,
docked in Galveston on November 11. The partnership among the skilled
local craftspersons, the Port, Royal Caribbean, and the design-build team
successfully met the challenge.
Bringing Down the Headhouse
Phase 2 of the development project, completed in August 2004, involved
imploding a 236-foot-high headhouse - the second tallest building on Galveston
Island - and demolishing numerous reinforced-concrete silos to make room
for the Port's expansion program. Among the challenges facing the team
were removing and abating nearly 500 windows containing asbestos and meeting
an aggressive completion schedule, having started in June and needing
to finish by the end of September. The silos, as well as old railcar unloading
facilities and offices, were brought down using the more traditional approach
of wrecking balls and earthmoving equipment. There were three banks of
silos, with each bank containing approximately 16 concrete silos 175 feet
high. The estimated 120,000 tons of concrete rubble from the 1930s-era
grain elevator complex was crushed on-site and used to fill for expansion
projects. Nearly 100 percent of the debris, including more than 5,000
tons of reinforcing steel, was reused or recycled. In addition, the team
completed the demolition for $1 million less than the next lowest bid.
Expanding Inside and Out
On the $9-million revamp and expansion of Terminal No. 1, completed in
November 2003, the team expanded the existing dock, and designed and constructed
other facility projects to increase efficiency and enhance passenger comfort
and safety. The team renovated and upgraded the interior facilities to
double the amount of usable space for passengers and cruise operations,
including adding a new main waiting area, VIP check-in/waiting area, ticket
counters, a three-level raised corridor accessing a new passenger loading
bridge, fire exit stairways, sprinkler and alarm systems, and security
facilities, as well as installing a $2 million "rolling bridge,"
that allows passengers to board through an enclosed passageway, similar
to an airline jetway, while protecting them from the elements. All of
the expansion projects are planned to accommodate larger cruise ships
in the future, with capacities up to 3,500 passengers.
The success of the PPP has helped the Port continue its
phenomenal growth, accrue benefits to the local and state economy, and
take a leadership position in the cruise industry. "Galveston is
the talk of the industry," Port Director Steve Cernak said. "We
received comments from industry partners (at the 2004 Seatrade Cruise
Shipping Convention) that Galveston is the new hot cruise port and one
to model new cruise development after. We have invested over $32 million
upgrading, renovating and enhancing our cruise facilities and we believe
that all of the hard work and effort has paid off for the port and the
city."
Originality
The Port of Galveston had an extraordinary opportunity to stimulate its
economy and tax base by expanding its cruise operations and redeveloping
existing port facilities. In mid-2002, CH2M HILL submitted a PPP proposal
to the Port of Galveston for cruise terminal development. This was the
first time that a PPP was used for a port project in Texas, and the first
time that the Port used design-build project delivery. The proposal featured
two innovative aspects: 1) creating a "third party" legal entity
that would hold the cruise line contracts (Royal Caribbean International
and Carnival Cruise Lines) and the lease with the Port and would allow
operating profits to be held by the Port for future investment in other
port infrastructure expansion projects; and 2) providing a fixed-price
contract with bridge loan terms to allow fast-track construction until
a bond could be formed and placed by the Port. The proposal was submitted
in accordance with a pre-existing code, to ensure that the Port could
move quickly. CH2M HILL initiated a legal review to ensure that the approach
of forming a Texas corporation separate and apart from the Port of Galveston
was legal and that accomplishing the development program using design-build
was allowable. The firm then crafted bond guarantee language from the
cruise lines and worked with the cruise lines to replace the guarantees
with direct construction loans, the repayment of which would be credited
against cruise line lease payments. To our knowledge, the contract, financing
structure, and partnering concepts used to deliver the Galveston cruise
terminal development were unique in the U.S. cruise market. The Port delivered
the cruise facility on an extremely tight schedule at a fixed cost while
meeting all of its objectives which could only be achieved with
a PPP model. This approach created an innovative cruise terminal financing
"template" that has since been proposed and used elsewhere by
CH2M HILL and the cruise lines.
Quality
Construction of the improvements enabled the Port to expand its cruise
ship services by accommodating more and larger ships. The first project
added capacity by converting a dilapidate warehouse into Cruise Terminal
No. 2, a bright, efficient and secure facility. The second project doubled
the size of usable interior space in Cruise Terminal No. 1 while improving
the space. And the third completed project demolished old concrete silos,
making room for additional facility expansion - while recycling/reusing
almost 100% of the rubble and scrap metal.
Implementation
To meet the schedule and finance needs, short and long term financing
has to be addressed quickly, and design-build delivery was chosen. Short-term
cash to provide facilities for the first cruise ship was provided through
negotiated bridge loans from Royal Caribbean and Carnival. Long-term financing
for completing cruise facilities was provided through creation of the
Galveston Port Facilities Corp., which could issue bonds paying interest
exempt from federal income taxes. All debt was supported by carefully
analyzed cash flows from cruise line contracts. At contract signing on
Sept. 19, 2002, the arrival of the first cruise ship was already scheduled
for Nov. 11 at Terminal No. 2 - which, at the time, was an abandoned warehouse
with a leaky roof. The schedule for this Phase 1 work allowed only 49
calendar days to improve the dock, construct access and circulation roads,
and convert the warehouse into a clean, comfortable, efficient and secure
cruise terminal that would be the memorable start and finish of each passenger's
cruise experience. The terminal was designed to enable 2,000 passengers
to be processed with a high degree of customer satisfaction in 4 hours
or less - the equivalent of under 7 seconds per passenger. The project
was completed on schedule, despite 20 inches of rain during the 16-day
period. The subsequent phase of work, also delivered successfully under
a design-build contract, involved the $2-million demolition of massive
concrete grain elevators. On that contract, as part of the PPP, CH2M HILL
agreed to begin work and finance $1 million of demolition contractor payments
o the work could proceed quickly without waiting for the Port's bond issue
to go through. The demolition was accomplished for $1 million less than
the next lowest bid.
Economics
Under the PPP model used, the public and private sectors worked together
to fund and provide the needed facilities on time and within cost. The
private sector provided up-front investment in exchange for commercial
terms regarding return on its investment. The public sector conserved
its capital funds, while receiving increased revenues from growth in related
employment and commercial revenues, and strengthening its ties with the
business community. Appreciable cost savings were realized through the
PPP by providing the facility on time to start cruise and parking revenues
flowing. In the $3-million Phase 1, the design-build team performed the
originally anticipated scope, plus $100,000 of new scope, within budget
and was able to share more than $100,000 of cost savings with the Port.
Renovating and reusing an existing building and wharf infrastructure saved
time and money while enabling revenues to be generated much sooner than
if a new facility were designed and constructed. On a larger economic
scale, cruise lines and their passengers and crews spent nearly $631 million
on direct purchases in Texas in 2003, generating 9,767 jobs paying $425
million in income, benefiting from cruise industry activity, and 96% of
the Texas cruise activity is attributed to Galveston. "Together we
have passengers stay before or after their cruise," said Governor
Rick Perry
Longevity of Successful Operation
The PPP's operation has continued successfully for more than 2 years,
as is evidenced by its recently beginning its sixth major project. Operation
of the facilities designed, constructed, improved and expanded by the
PPP, and the increased number of sailings, has resulted in successfully
serving hundreds of thousands of passengers, including the 1,000,000th
passenger in May 2004. These projects contributed to a 200% increase in
Galveston cruise passengers through the 2002-03 season and a 1,100% increase
compared to 3 years ago. In the fall/winter cruise season of 2004-05,
two additional lines will sail from Galveston further indication
of the ongoing success of the PPP.
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